Group HomeKC Controls HomeAboutProductsContact UsLinks

Process Analytics

CementChlorideConductivity AnalyzersConductivity CellsFluorid Analyzer

Continuous GasDissolved OxygenEmissionGas ChromatographsZirconia

Hydro Purity & Purge Gas AnalyzerNitratepH & ORP AnalyzerHydrazine MonitorAmmonia

For over half a century, ABB has developed, manufactured, and installed analyzers for the process industries.
Our capability embraces one of the largest laboratory, at-line and process analyzer portfolios in the world, performing real-time analysis of the chemical composition and/or physical properties of a process sample or stream.
Our advanced solutions combine analyzers, Advanced Process Control, process and application knowledge to improve process performance, productivity, capacity and safety of our customers processes.

 

Cement Analysis Systems

For an optimized and cost-effective gas analysis in a cement plant

ABB provides analysis systems for an effective monitoring of the primary and secondary firing in a cement plant.

  • Kiln disturbancies can be recognized early due to short reaction times

  • Minimized fuel cost by avoiding incomplete combustion

  • Reduced exhaust gas and pollutant quantities by improved utilization of the oxygen

  • Production output may be increased by higher kiln throughput

  • Ensure constant quality of the clinkers due to better evaluation of the nitrogen monoxide values

  • The ACK solution is equipped with all possible performance characteristics of a state-of-the-art system.
     

Cement Analysis System ACK


Cement Analysis System ACK

Download Specification Sheet .pdf

Cement Analysis System ACK


Dry gas sampling and multi-component measuring system for process gas monitoring at kiln gas exit and calciner gas exit


ACK is the analysis system for an effective monitoring of the primary and secondary firing in a cement plant.
ACK convinces with its special sampling system which also considers difficult sampling conditions at the kiln, e.g. high process gas temperatures or a possible encrustation of the probe.
  • Dry gas sampling and multi-component measuring system
  • Compact system design with analyzer AO2000-Uras14
  • Probe H
    – Robust probe construction
    – Long measuring periods without interruptions
    – Automatic mechanical removal of encrustations at the gas entry
  • Pneumatic probe retractor
  • Reduced operating and maintenance cost

 

Advanced Solution for Cement Kiln


The ACK system consists of the following components:

  • Probe H or Probe 60S incl. accessories
  • Pneumatic probe retractor
  • Control box for retractor
  • Heat exchanger
  • Steel sheet cabinet with:

                 Sample gas cooler SCC-C incl. automatic condensate drain
                 Sample gas feed unit SCC-F incl. dosing facility
                 Gas analyzer AO2000-Uras14 incl. calibration cells and O2-module(electro-chemical)
                 PLC-unit
                 Water circulation pump
                 Water pressure monitor, water temperature indicator and water flow monitor
 

For outdoor installation, a glass-fiber reinforced plastic cabinet is available, incl. heating element and cooling unit.
A combination of the Uras14 module with the thermomagnetic Magnos17 module as well as with the process photometer module Limas11UV is also possible.