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Process Analytics

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Hydro Purity & Purge Gas AnalyzerNitratepH & ORP AnalyzerHydrazine MonitorAmmonia

For over half a century, ABB has developed, manufactured, and installed analyzers for the process industries.
Our capability embraces one of the largest laboratory, at-line and process analyzer portfolios in the world, performing real-time analysis of the chemical composition and/or physical properties of a process sample or stream.
Our advanced solutions combine analyzers, Advanced Process Control, process and application knowledge to improve process performance, productivity, capacity and safety of our customers processes.

 

Continuous Gas Analyzers

Composition measurement for process solutions

ABB Analytical and Advanced Solutions offers a range of three series of gas analyzers to meet the requirements of the different industrial sectors.
The analyzers will be delivered with innovative measurement technology, easy operation, simplified calibration and concepts for operation in hazardous locations and possibilities for integration in networks.

AO2000 SeriesEL1020 SeriesEL6010 SeriesSample Handling

AO2000 Series


AO2000 Series Continuous Gas Analyzers (formerly Advance Optima)

Download Specification Sheet .pdf

AO2000 Series Continuous Gas Analyzers (formerly Advance Optima)

The AO2000 series of process gas analyzers has a modular design that increases flexibility and saves money.
Analyzer modules can be combined into tailor-made solutions and upgraded to new features at any time.
Remote modules are easily attached and centrally operated.

Advantage of AO2000 series: Three analyzer modules just need two enclosures!
 
  • One central unit and various analyzer modules
    – with common controls
    – with a common connection technology
    – in a common system housing
  • All analyzers use high performance measurement technology and simplified calibration that doesn't require test gas bottles.
    – Photometers
    – In-Situ Laser Analyzer
    – Oxygen Analyzers
    - Trace Oxygen Analyzer ZO23
    – Thermal Conductivity Analyzers
    – FID Analyzers
  • The AO2000 analyzers provides Ethernet, TCP/IP interfaces. An OPC server is available. Profibus DP/PA and Modbus interfaces are available.
  • AO2000 system components are available with GOST-R certificates as with CSA approval for Class I Division 2 and ATEX approval for installation in Zone 1 or Zone 2.
  • For measuring flammable gases in hazardous locations the AO2000 series provides a safety concept with built-in purge control and alarm monitoring.

     
AO2020

Rack mounted version of AO2000 series

 

19" rack mounted version for controller, display/keypad, power supply and one analyzer module. Additional housings for external analyzer modules possible

AO2040

Wall mounted version of AO2000 series

 

Wall mounted version.
Additional housings for external analyzer modules possible
 

AO2040-CU Ex

AO2000 series controller with purge control unit for hazardous locations category 2G

 

Purged controlled central unit for hazardous locations installation. Up to three analyzer modules in AO2060 housing can be attached and controlled.

AO2060

AO2000 Series flameproof analyzer unit for hazardous locations, category 2G

 

Explosion-proof cylinder with analyzer module

EL1020 Series

 

Download Specification Sheet .pdf

EL1020 Series

The clever method of gas analysis

The EL1020 Series is the entry line to the ABB continuous gas analysis. The analyzers incorporate ABB's proven measuring technology for many applications like biofermenters, landfill, combustion processes, ambient air monitoring, silo monitoring, fruit-warehouses, food packing, O2-purity measurements, gasfilling.

Design
  • Proven technology
  • Easy operation by four buttons only
  • Measurement of flammable and non-flammable gases in non-hazardous environments
  • Extensive self-diagnosis functions
  • Calibration without test gas bottles
  • Digital output and control by means of RS232/RS485 port with Modbus protocol

Analyzers
Three types of analyzers are available:

  • EL1020-IR with NDIR Photometer
  • EL1020-TC with thermal conductivity sensor
  • EL1020-O2 with paramagnetic oxygen cell
EL6010

Download Specification Sheet .pdf

EL6010 Series Gas Analyzers

The specialists for hazardous locations

EL6010 analyzers have been designed especially for use in hazardous areas. Their flameproof enclosures are certified in accordance with the ATEX directive 94/9/EC and GOST-R. The analyzers are grouped in Category II 2 G and may be used in plants with potentially explosive gas atmospheres in Zone 1 and Zone 2.

Design

  • Well-proven measurement technology
  • Robust design, flameproof enclosures
  • Easy to install on different levels
  • Safe touch-screen operation
  • No purging required
  • ATEX and GOST-R certificates, Category II 2 G

Analyzers
Three types of analyzers are available:

  • EL6010-Uras14 with NDIR Photometer
  • EL6010-Caldos17 with thermal conductivity sensor
  • EL6010-Magnos106 with paramagnetic Oxygen cell
Sample Handling for Gas Analyzers

Intelligent Sample Gas Conditioning

ABB Analytical and Advanced Solutions offers
  • Compact 1/2 19" design, converter 19"
  • Flexible modular design
  • Interface to AO2000 Series via system bus for monitoring and control
  • In addition a modular system of different probe tubes combined with filter devices can be supplied for gas sampling and cleaning. Thus the whole system can be easily adapted to suit the widest variety of process gas conditions.

SCC-C CoolerSCC-FSCC-K
 

SCC-C Cooler

SCC-C Cooler Integrated Sample Gas Cooler

Download Specification Sheet .pdf

SCC-C Cooler


Integrated Sample Gas Cooler
  • Compressor sample gas cooler
  • Constant outlet dew point
  • 1 or 2 gas paths
  • Heat exchanger made from glass, PVDF or stainless steel, exchangeable without tools
  • Corrosion-resistant gas lines
  • High pressure design up to 1 MPa (10 bar)
  • Temperature display
  • Suitable for ambient temperatures up to 50 °C
  • Compact surface-mounting housing (width 1/2 19 inches, 6 height units)
  • System solutions in connection with the SCC-F sample gas feed unit
SCC-F

Download Specification Sheet .pdf

SCC-F

Sample Gas Feed Unit
  • All-in-one sample gas conditioning with compact 1/2-19" design
  • Easily accessible modules
  • Six pneumatic versions
  • Two seperate gas paths with additional sample pump
  • Full integration into AO2000 system with optional interface card
SCC-K

Download Specification Sheet .pdf

SCC-K

NO2/NO Converter

The SCC-K Converter is used when NOx (the total of NO plus NO2) is measured in emission monitoring systems. It converts NO2 to the component of interest NO.
  • Catalyst cartridge can be replaced from the front without any tools
  • Long catalyst service life
  • Manual switching between NO and NOx without requiring solenoid valves
  • Heated version for installing the converter upstream of the sample gas cooler (no NO2 loss)